xTool S1 Review, Video, and Projects

I fell out of my chair (literally) when I learned about the first 40W fully-enclosed diode laser on the market. Today, I’ll share my takeaways, usage notes, and whether or not I think it’s “worth it” to bring into a crafting studio.

There is no doubt the xTool S1 is powerful but is it good for crafters? If you hate when someone just types out the specs, you’re in luck because I hate that, too. Here, you’ll get my review after using this for nearly 2 months.

Horizontal image of the xTool S1 40W diode laser with text which reads the first fully enclosed 40 watt diode laser.
This laser is powerful, but the focus on safety made it a big win for me.

Makeblock sent me the xTool S1 laser, air assist, and the honeycomb. There could be affiliate links within this article.

RELATED READING: The xTool M1 – Is the M1 the Best Crafter’s Laser?

Innovative and Powerful: xTool S1 40 Watt Laser

Here at Ruffles and Rain Boots, I’m not one to fall out of chairs and yet, it happened the day Makeblock contacted me about the xTool S1. And I thought I was in WAY over my head with this thing and was very nervous I’d be learning it pre-launch without any instruction.

But, that’s exactly what I did.

Key Points I’d Like You to Know: Nutshell Review

If you’re a “just the facts, ma’am” sort of person, here is my review in a nutshell. I do recommend the S1 laser and actually, I recommend it over the M1 laser if you have another cutting machine (Cricut, Silhouette, etc.) already in your set up (or don’t need one).

First, let’s start with why I’m keeping this machine:

  • the safety features are plentiful and reassuring
  • this machine is powerful with swappable laser head modules and 600 mm/s (that’s fast)
  • it’s nearly plug and play; I set it up myself in about 20 minutes
  • the dynamic positioning is precise (even on oddly shaped items)
  • this is a good crafter’s laser because it can get big jobs done fairly quickly
  • it has interchangeable modules, allowing expansion capabilities
  • the working area is robust (40w is 19.6″ x 12.5″)

Anything I’d change? Sure. For those who like to know what you’re getting into, here’s what I would change:

  • it would be very helpful to get an AUTO-SNAP to the center of the cut boundary
  • there should be a GRID on the base plate – it would help ease anxiety
  • the length of the computer attachment cord needs to be longer
  • framing has saved me; I’d forget to move items to the processing area after using a camera for so long

This is a detailed read: you can save or share this for yourself or others. Whether it’s a quick share to Facebook or a save to a laser pin board, I’m very grateful.

Square close up image of the xTool 40 watt laser module inside the S1.
The 40 watt laser module in the xTool S1 was able to get insanely finely detailed engraving while showing off its power.

xTool S1 Unboxing Video: A First Look and How It Works

If you want to see this innovative laser in action, watch my xTool S1 unboxing video. I share how it’s packaged, a few assembly notes, some projects, and a quick look at both the automatic distance measuring and the dynamic positioning system in the xTool S1 video.

Be sure to subscribe while you’re there. We have a lot of fun!

Horizontal image of four images of created laser project ideas with a title which reads Is the xTool S1 diode laser worth the hype?
The xTool S1 video review, unboxing, and sneak peek of projects is ready!

Is the xTool S1 a Crafter’s Laser?

If you’re new here, I am a HUGE fan of the xTool M1 laser and blade cutter machine (10 watt). I started with the M1 because it seemed like I didn’t have to have a specialty or even any knowledge before jumping in.

For those without a cutting machine, the blade addition elevated the laser functionality. The combination created a multi-use machine at an amazing price point.

The xTool S1 is like the M1 in that it can be elevated on the riser base and run the rotary tool, but it’s quite a bit more than that. And the nearly “ready-out-of-the-box” set up for the S1 makes it easy for us “non-laser” folk to assemble.

If you’re interested in starting a small business, this is a very capable machine. The speed and power combination, along with the bed size and rotary capability are going to be a great piece for the safety-conscious crafter.

The xTool S1 is a good option for adventurous crafters, even over the M1 (if you don’t need a cutting machine). The S1 works fast with an array of materials while prioritizing safety.

xTool S1: Safety Is the Priority

If you’re a crafter new to lasers or you want to make sure you have a focus on safety, I will recommend the S1. Shared previously, safety is my first priority with my studio in my home. Here are a few of my favorite safety features:

  • the S1 is fully enclosed and can be used without safety goggles
  • inside the machine is a 5-point flame detection system (comes standard)
  • automatic stop features: tilt detection, opening the lid, emergency stop button
  • the shell is fire-resistant
  • optional fire suppression kit available

Power of Score, Engraving, and Laser Cuts with the 40W S1

As I mentioned, xTool sent me the 40W diode laser. It can cut wood, acrylic, paper, card stock – just a ton of stuff. The 40W module can also engrave everything above and stainless steel.

I was able to cut clear flex (something diode lasers aren’t great with) very, very well. The edges don’t look as clean as a CO2 laser, however, the diode laser has less maintenance and a longer life, so that’s a win for me.

Even though it’s a 40W, it’s still a diode and has those limitations. The biggest limitation of a diode laser is that it cannot cut clear acrylic (it can only engrave it). Additionally, it cannot cut acrylic in blues (and some colors with blue neighbors). If you need this functionality, invest in the xTool P2 (it’s also enclosed).

Horizontal image of power specifications for the xTool S1 laser.
This is a beefy machine with metal workings, precise fits, and a good bit of power and speed.

The S1 is Easy to Maintain: How to Clean the xTool S1

I have gotten this question on the xTool M1 about 3,003 times so I’m going to get ahead of this… It is EASY to clean this lens, lens cover, and enclosure (easier than the M1 to clean).

xTool created the S1 with interchangeable modules connected with two screws. You’ll unscrew those, lift the module out of the gantry, and turn it upside down.

Lift off both the laser cover (the pointed thing) and the housing next to it (the rectangle thing); these are both magnetic, so just pull. Unscrew the cover (if needed) and clean everything with a cotton swab and alcohol.

The underside of the xTool S1 40W laser module showing how to clean the laser head and housing.
Cleaning this laser is SO easy because the module is designed to come out easily.

My xTool S1 Unboxing Notes

My husband and I both audibly gasped at the packaging on the S1. All of the items are stored inside the machine, thoroughly protected. For a list of what comes inside, view the xTool S1 specs here – right now it comes with TWO FREE GIFTS (October 2023).

We opened up the hook and loop straps, removed the foam, and closed up the straps again. This allowed us to easily and safely move the S1 all the way through the house into my craft room.

Use the packaging straps to move the machine safely.

Speaking of the craft room: I put the S1 on a 55 inch elevating table, right next to my xTool M1. I use the air purifier for both machines, so sharing a table seemed a good idea.

Horizontal close up image of the xTool S1 and the xTool M1 on a variable height desk in a craft room.
I placed both machines on a 55 inch wide elevating desk with the smoke purifier underneath, venting out a window.

After reading through the manual and unpacking everything, set up took only about 20 minutes. I attached the laser module, added the distance sensor, removed the limiters, added venting, plugged in the air assist, and popped in the key.

Set Up Time: 20 Minutes (without riser)

Was it easy to set up? YES. I didn’t have any videos to follow and used only the user manual to complete it. You’ll have to download the XCS software compatible with your device, but after that you’re ready to start working!

My xTool S1 Set Up and Accessories

One of the questions I have received in the past is what accessories to get. It can be quite a bit more added to the price tag for this hobby, so here’s what I have and recommend.

First, let’s see what comes with any machine, no matter the package you choose:

  • S1 machine with laser module (choose 40W diode, 20W diode)
  • user manual
  • mini materials kit (I recommend getting this plywood bundle)
  • triangular prisms for elevating materials off the base plate
  • laptop connection (USB) and the power cord and adapter
  • mini tool and spare parts kit (screwdriver, lens covers, keys to operate, screws)
  • rail lubricant

Air Assist

Get an air assist module. It will remove frustration exponentially when cutting and also help to keep the laser clean. I have a manual (set the power) and an automatic air assist and both work well, but I’m loving the automatic air assist with the S1.

The air assist should come with all lasers – it makes a drastic difference with wood, so please invest in this addition.

Honeycomb Panel and Magnetic Pins

When I got my first laser, I didn’t understand the power of the honeycomb panel but now recommend it to EVERYONE. The honeycomb increases air flow and makes cuts turn out better. It’s also great for holding down material to keep it from shifting.

As I mentioned in the summary above, I don’t like that it isn’t the same size as the laser bed. That said, I have been able to work with it cleanly and even when creating a jig.

Smoke Purifier

The xTool smoke purifier has become a necessity for me crafting inside. I vent the laser into the purifier and then vent the purifier out of the window. The S1 has a more powerful exhaust than my previous laser and I can’t smell a thing until I open that lid!

Note: I also have this room air purifier in my craft room to clean the air from particulates long after the machines have stopped running.

If crafting inside, a smoke purifier is a must-have. You can skip it and directly vent out a window.

Rotary Pro and Riser Base

If you want to engrave tumblers or other cylindrical items OR get a bit larger in your projects, you’ll need the riser base. It’s easy to assemble and is METAL. I got an S1 compatible cord to “convert” the rotary pro from xTool I had with the M1.

If you have the xTool rotary pro already and need a conversion cord, contact xTool directly.

Other Options: Conveyor

I don’t have this but check out YouTube if you need a passthrough with an automatic conveyor feeder system. Some of the big laser gurus might be testing and sharing this soon!

xTool S1 Must Have Accessories: air assist and honeycomb panel
Like to Have Optional Add-Ons: rotary tool and riser base

How to Measure Distance in the S1

This is one of the most talked about features in the Facebook groups! To put it mildly, you barely have a part in it. The S1 uses a distance sensor to tap the material for auto-measuring – just position the crosshair over the material, and it will start its procedure to auto-measure.

Additionally, with the new dynamic distance measuring system, we can engrave convex or concave items as if they were flat. This was a big selling point of the xTool P2 CO2 laser and is now available for diodes.

How to Position in the S1 Without a Camera

Another of the most-asked questions has been, “How do you know where to tell the S1 to process if there is no camera?!” Honestly, I had the same question when I learned the laser was without a camera – it was a huge piece of my anxiety after unboxing the machine.

In fact, I was a little nervous because there was no training on how it worked. But I read the instructions that pop up on the screen, tested it, and was able to create a holiday ornament in just a couple of minutes.

If you want a detailed look at this process, check out the video linked above.

Using the xTool S1 is very easy – even for those of us who aren’t “laser people.”

Materials the xTool S1 Can Cut, Engrave, and Process

The powerful diode laser module gives us a range of materials with which to work inside the S1. Some of my favorites are

  • wood (cut, score, and engrave; up to 20 mm!)
  • acrylic (cut, score, and engrave; most colors)
  • paper, card stock, and cardboard (cut, score, and engrave)
  • leather, felt and fabric (cut, score, and engrave)
  • glass and ceramic (engrave)
  • slate and natural stone or rock (engrave)
  • stainless steel (engrave)

What File Types Work in the S1?

Though XCS (the software which runs all xTool lasers) has images and even an AI module to work with, you can upload any of the following file types to use: SVG, PNG, DXF, JPG, BMP and a few others. The cool thing is that you can even edit images inside the software!

That said, if you’re a laser guru already, the S1 works with Lightburn however, it has limited functionality. Some features are only available inside XCS, such as the real-time laser positioning, rotary controls, and the curved surface measuring.

xTool S1 Project Ideas: Sneak Peek

This is a very long read already, so I’m going to share some initial findings and frustrations while creating my first few projects with the S1.

Wood Engraving – The 40W Engraves Wood Spectacularly

If I’m honest, this day was the most frustrating in my entire laser-ing journey. It downright sucked to have no reference or starting points, but I learned so much from engraving this AI generated image eight separate times.

Vertical close up image of four wood engraved snowman snow globe ornaments in the bed of the xTool S1.
Like any laser, test, test, test! It took 8 tries to get the settings dialed in for this but the detail is AMAZING.

xTool S1 Engraving Settings Used
– Power: 23
– Speed: 88
– Pass: 1
– LPC: 100

Wood Cuts and Quick Projects

I created a variety of basswood plywood projects to learn this laser and test my settings. As I mentioned above, when learning stick with the inexpensive materials – you WILL MESS THINGS UP.

Layered Wood Christmas Ornament

I used a purchased ornament file, made a couple of changes, and even learned to cut the clear flex with the S1 with this project. If you’re looking for items to sell, non-customized layered ornaments will keep your costs down.

Close up image of a white wood ornament with a reindeer and snowflakes with a clear flex Christmas plaid background on white table.
This ornament only takes a couple of minutes to make (pre-painted basswood, 3M adhesive, and clear flex pattern).

Mandala Standing Christmas Tree

There were many parts to this project: wood cut front, wood cut back, two wood base pieces and my added element of the clear flex.

Vertical close up image of a standing mandala Christmas tree with Aurora clear flex backing.
The blue clear flex cut well with the S1 diode laser and the details on this mandala came out beautifully with nearly no work.

xTool S1 Basswood Plywood Cut Settings Used
– Power: 100
– Speed: 5
– Pass: 1
– LPC: 100

Dollar Tree Bamboo Cutting Boards

I conducted a fun experiment pitting the xTool S1 (40 watt) against the xTool M1 (10 watt). For some reason, I expected the processing time and results to be different – they weren’t. The S1 handles engraving very well – the dot size even allows for great details.

Vertical image of two bamboo cutting boards in the honeycomb bed of the S1 laser from xTool.
During testing, I tried different woods to engrave with the S1 – the results were clean and the details came through well.

Layered Acrylic Keychain

Okay, this machine BLEW ME AWAY when I first cut the test run for 1/4 inch acrylics. I thought it would need much more power and many more passes (I was so wrong that I burned the test grid into the bed of my laser).

Vertical close up image of a gray and light pink layered acrylic ornament which reads Elise leaning against wood rounds.
The acrylic tests went well – the gray cut like butter and the light pink with a white core will need setting adjustments to make cleaner cuts.

xTool S1 Acrylic Cut Settings Used
– Power: 100
– Speed: 4-5
– Pass: 1 (2 for the white core light pink)
– LPC: 100

What I Would Change About the xTool S1

First, this laser blew me away and there is a lot to love about it. But as I mentioned above, I have a few pet peeves. Most are only worthy of the summary above, but if you’re considering this machine (or have it), here’s one thing you should know.

Auto-Snap to Boundary Box for Processing

Any software updates are top of my list because that affects the processing of materials. An automatic snap to center (or upper left, bottom right) of the processing area would vastly improve the functionality of the software.

My workarounds until this feature is added:

  1. Create a shape that is the same size as the processing area after positioning (calling it the boundary box). Center the design into that rectangle, set the rectangle to ignore, and process. Ex: cutting board is 9×6, rectangle is made 9×6, positioned over the boundary box, set to ignore, and then the image is processed.
  2. For odd-shaped items, I put the item into the bed of the laser, take a picture of the item, and upload and ensure the correct size in the software. I turn that layer to “ignore,” position my design, and process the score, engrave, or cut functions.
Horizontal image of a wood Christmas tree taped into the bed of the xTool S1 40 watt laser.
During my review of the S1 from xTool, I processed oddly-shaped items, too.

What Do You Think?

Now that you’ve read my take on the xTool S1 and know that I recommend it for crafters, I’d love to hear your thoughts. If I can answer any question, please leave a comment, send me an email, or touch base on social.

Be sure to follow along as I detail each of the projects I’ve made with the S1. I’ll share settings, tips, tricks, and even my suppliers of some amazing materials.

And as always, your shares are how this site grows and I am sincerely grateful. Please consider saving this to a laser crafts pin board or share it on Facebook.

Split image showing the xTool S1 powered on with green safety glass on top of a white and Christmas plaid reindeer ornament.
Is this the best diode laser for crafters? It just might be because of the safety features it brings.

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