Big Hero 6 Baymax Mickey Mouse Ears

These Baymax Mickey Mouse ears come with free cut files and feature the friendliest fella from Disney’s, Big Hero 6 movie. Let’s make these fun DIY Mickey ears!

Close up of Baymax Mickey Mouse ears from Big Hero 6 on a white marble background

Baymax Mickey Mouse Ears 

Here at Ruffles and Rain Boots, I love to share fun Disney crafts. I’ve been making DIY Mickey Mouse ears for a while and this set of Baymax Mickey ears is put together like our Snow White Minnie ears. It’s easy, requires no-sewing, and is super fun to make.

I sketch each and every design, no matter the style of mouse ears I’m making. The simplicity of this design is just what I envisioned. Okay, let’s get started.

rough sketch of design for Baymax Mickey ears for Disneyworld

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DIY mouse ears standing up on white background with text which reads Baymax Mickey Ears from Big Hero 6

Tips for Making No-Sew Mouse Ear Headbands

TERMS OF USE: The digital files were created by me, Sarah Nenni-Daher, and are to be used for PERSONAL USE ONLY. Copyright is strictly enforced through the use of infraction agents.

  • Use the hot glue sparingly so it doesn’t show through the felt. When you attach your complete ears to the headband, use a small amount of glue so that it doesn’t squirt out the side.
  • Don’t press down on the felt when you hot glue it. Lesson learned: it will show through. Add a bit of glue and simply rest the felt on. It won’t show.
  • If you see extra hot glue when you’re assembling these adorable Baymax Mickey ears, just wipe it away quickly. If it’s dried, use a razor blade to remove it – trust me, it works.
  • I used tulle for the bow to join the two Baymax ears together, but use any bow you can find or make. A gray bow would look pretty great for this one, too.

RELATED READING: Get all the free Disney SVG files on Ruffles and Rain Boots here!

Baymax Mickey Mouse Ears

How Do I Get and Use the Templates? 

Cricut, Silhouette, and Cutting Machine Users

If you have a Cricut or Silhouette machine which cuts felt (or bonded felt), this is going to take you no more than about 30 minutes. Scroll to the tutorial and download the free files. Size the ears (as a group) in the software to match your base and cut BUT do not cut the background as you’ll need to size that for the foam core ears you cut.

I have included both sets of Baymax SVG files but have also shared the EPS, DXF, and PNG files for use with machines other than Cricut.

For Those Without Cutting Machines (Hand Cut)

If you don’t have a Cricut or Silhouette machine and can’t use the Disney cut files, you can cut them by hand (everything you see here was hand-cut to make sure it could be done). Download the PNG files into a program (Word, Pages, PowerPoint, etc.) and size them down to your ears. Just like above, do not cut the background pieces until you’ve cut your foam core ears.

child wearing Baymax Mickey Mouse ears for Disney

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How Do I Make Baymax Mickey Ears? 

I’m so glad you asked! Below is our written tutorial but PLEASE watch the full video. Here is the link to our Baymax Mickey ears video tutorial on YouTube.

Yield: 1 set of mouse ears

Baymax Mickey Mouse Ears

Baymax Mickey Mouse Ears

Any Big Hero 6 fan would love to wear these Baymax Mickey Mouse ears. Click to get the free template for these no-sew Mickey ears to make your own set in about 30 mintues.

Prep Time 10 minutes
Active Time 20 minutes
Total Time 30 minutes
Difficulty Easy
Estimated Cost $5


Untitled Group


  • hot glue sticks and glue gun
  • scissors or a cutting machine
  • 4 inch bowl or compass


Before we get started, I strongly urge you to watch the DIY Baymax Mickey Ears video tutorial here.

  1. Create the ears as instructed in the video tutorial. As a summary, use a compass or a 4-inch bowl and the headband to determine your exact size.
  2. Download the Baymax cut file templates and size to fit your ears. You can either cut each piece by hand or load the files into your cutting machine software. I have included SVG, PNG, DXF, and EPS files for you.
  3. Build the border first and back of the ears next as shown in the video. Do not attach the ears to the headband until the end, so you're working only on the spheres. Baymax Mickey Mouse Ears
  4. For the front of the ears, layer the felt pieces starting with the bottom piece (white face). Position everything and then glue each piece down. Do not press the felt into the hot glue because it could show through. close up of Baymax mouse ears
  5. Wrap the headband in ribbon and attach the ears as shown in the tutorial. Finish off the ears by adding a bow (or leave it without one). Your Baymax Mickey Mouse ears are done and you'll be the envy of all Big Hero 6 fans!


For more fun DIY Mickey mouse ears, visit Ruffles and Rain Boots.

Did you make this?

Please leave a comment or share a photo and tag me @rufflesandrain

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photo collage of child wearing Big Hero 6 mouse ears with text which reads DIY Baymax Mickey ears

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